MESA Specialty Gas & Equipment
manufacture a broad range of high quality custom calibration gas
standards for use in laboratory, R&D, University and industrial analysis
applications.
Custom calibration gas standards are
manufactured using state of the art gravimetric and volumetric tools,
scales and highly sensitive instrumentation. Visit our
typical mixture component page to see the most common materials
available for custom specialty gas mixtures. Several cylinder sizes are
also available to meet your specific content requirements. See
cylinder specifications to look at the most common available
cylinders.
Precise manufacturing of calibration gas
mixtures involves many critical steps- consideration of chemical raw
material purity as well as detailed impurity characterization;
calculation of phase behavior for the calibration gas mixture; precise
blending; and finally, independent confirming analysis of the final
calibration gas mixture.
Before starting, requested specialty gas
mixes are first evaluated for potential phase problems using advanced
computer modeling. Following this, the specialty gas mixture is
precisely blended to exacting specifications on highly sensitive
gravimetric scales. All calibration weights are traceable to the US-NIST.
Finally, the specialty gas mixture is analyzed using state-of-the-art
analyzers to confirm that the blended and analyzed values agree with
each other according to the stated product specifications.
What is the difference between different
specialty gas manufacturers?
Each step of the manufacturing process
must be constantly measured and validated. At MESA, every product goes
through at least seven defined stages during the manufacturing process.
From raw material analysis through final mixture certification, results
are measured, recorded, and then compared to strict quality control
requirements based on each individual mixture. Several stages of the
manufacturing process contain proprietary techniques perfected during
our 30+ year’s experience of specialty gas manufacturing.
Many specialty gas manufactures fail to
monitor these steps closely enough to provide truly accurate calibration
gas standards. Raw materials are accepted and adjusted according to the
provider’s specification sheet. This information is frequently
misstated or inaccurate. Also, sub-par raw materials are often used in
the manufacturing of specialty gases. This not only compromises the
accuracy of the specialty gas, but could impact critical components on
your analyzer. MESA starts with high purity raw materials and carefully
analyzes each pure gas for potential impurities. This ensures a quality
calibration gas standard that is manufactured free of unwanted
impurities.
Cylinder preparation is another critical
step often overlooked. Cylinder preparation should be based on the
individual calibration gas mixture. Many manufacturers take a single
approach to cylinder preparation, often resulting in less than optimal
conditions for the calibration gas standard. Over the years, MESA has
developed several proprietary techniques for cylinder preparation,
making sure that each cylinder has been prepared to optimize the
performance of your specialty gas mixture.
Filling techniques vary greatly.
Commitment to quality is the engine that drives our filling techniques.
MESA constantly evaluates new filling methods to determine which
techniques produce the most accurate results. Our continuous
evaluations of new techniques ensure that you will receive the most
accurate calibration gas standards available in the market.
Careful analysis of the calibration gas
standard inter-compared with multiple standards is a critical step in
the specialty gas manufacturing process. Many companies may have few
internal standards to inter-compare. Other companies may inter-compare
with internal standards that fail to strictly optimize some of the
critical phases mentioned above. The result can be an inaccurate
standard confirmed by GC analysis. If both mixtures did not optimize
the steps mentioned above, then the result is often a confirmed, but
inaccurate calibration gas standard. At MESA, we use both internal
standards and reputable 3rd party manufacturers to inter-compare our
calibration gas mixtures. This is an additional quality control step to
ensure a reliable calibration gas standard has been manufactured.
It is the business of MESA Specialty
Gases & Equipment to market and provide quality specialty gases,
equipment and chemicals delivered direct, and/or through our worldwide
distribution partners. It is our guiding principle that only the
highest quality products will be offered to our customers. We emphasize
that only excellent customer service will allow our profitable growth in
this highly competitive industry.
|